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Safety in Process Design Training

Industrial engineers in safety gear operating machinery at an oil and gas facility, representing Safety in Process Design training and certification.
Edoxi’s 5-day Safety in Process Design Training for the oil & gas industries offers in-depth knowledge of process safety management in oil field equipment design and operations. Learn how to identify and mitigate safety hazards effectively through advanced risk assessment and control strategies. Strengthen your professional expertise and contribute to safer, more efficient operations. Enrol now!
Course Duration
40 Hours
Corporate Days
5 Days
Learners Enrolled
50+
Modules
14
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Course Rating
4.9
star-rating-4.9
Mode of Delivery
Online
Certification by

What Do You Learn from Edoxi's Safety in Process Design Training

Process Hazard Identification and Mitigation
You explore practical, step-by-step methods to spot potential safety hazards in oil field equipment and facilities. You also learn how to design and apply the right safety measures, so risks are reduced or completely removed before they turn into real problems.
Major Accident Hazard Determination
You learn various methodologies to identify and assess potential major accident scenarios in process operations, and apply HAZOP, HAZID, and other tools to anticipate and prevent catastrophic events.
Inherently Safer Design Implementation
You learn the principles of inherently safer design and layered protection systems for process facilities and apply these concepts to develop more robust safety architectures with appropriate active and passive protection.
Process Safety Management Systems
You learn to design and implement comprehensive process safety management frameworks for industrial operations and develop expertise in safety devices, blow-down systems, and emergency shutdown philosophies.
Risk Assessment and Management
You learn qualitative, semi-quantitative, and quantitative risk assessment methodologies and apply these techniques to evaluate process risks and develop appropriate mitigation measures.
Operating Procedures Development
You learn to develop standard operating procedures that incorporate critical safety considerations and controls and create effective documentation that ensures consistent, safe operations and proper testing protocols.

About Our Safety in Process Design Course

Edoxi’s 5-day Online Safety in Process Design course is designed for corporate teams in the oil and gas sector to strengthen their technical knowledge and practical skills in process safety management. Our specialised online training focuses on enhancing safety capabilities across equipment design, operational processes, and risk mitigation strategies. This enables you to build safer systems and achieve compliance with international safety standards.

During our Safety in Process Design course, you learn systematic techniques for process hazard identification, risk assessment, and major accident hazard determination. The training covers key methodologies such as HAZOP, HAZID, LOPA, QRA, and hazardous area classification, enabling you to anticipate and prevent potential safety incidents. You also gain in-depth knowledge of inherently safer design principles, process safety management systems, and operating procedure development that integrate critical safety controls.

By the end of this course, you can develop the expertise to implement comprehensive process safety frameworks, design safer plant layouts, and ensure operational integrity across all project stages. You also receive Edoxi’s course completion certificate, validating your professional competency in process safety design and empowering you to contribute to safer, more reliable, and compliant oil and gas operations.

Key Features of Edoxi's Safety in Process Design Training

Comprehensive, Practice-Oriented Curriculum

You gain extensive knowledge of process safety concepts through a structured 5-day program that blends classroom instruction with practical exercises and real-world case studies. You also participate in hands-on HAZOP studies to strengthen your understanding of safe process design.

Customised Corporate Training Approach

You experience tailored learning solutions designed specifically for your organisation’s operational context. The training can be delivered online and incorporates your company’s actual systems, P&IDs, and safety challenges for maximum relevance.

Focus on Process Safety and Risk Management

You develop the ability to identify, assess, and mitigate process hazards effectively. You learn to apply inherently safer design principles, conduct risk assessments, manage changes efficiently, and ensure compliance with international safety standards.

Led by Experienced Industry Professionals

You get trained by expert instructors with extensive oil and gas industry experience, ensuring that every concept you learn is directly applicable to real-world plant operations and aligned with global process safety frameworks.

Enhanced Organisational Performance and Compliance

You can help your organisation strengthen its process safety culture, minimise operational risks, and optimise facility design — all while meeting or exceeding international regulatory requirements.

Pre- and Post-Assessment for Measurable Learning Outcomes

You can take part in structured pre- and post-assessments that measure your knowledge growth, evaluate skill improvement, and ensure that the learning outcomes translate effectively into your workplace practices.

Who Can Join Our Safety in Process Design Course?

Process Engineering Teams

If you are a professional responsible for process design and optimisation in oil and gas facilities.

Production Engineering Departments

If you are a team managing daily operations and production systems in hydrocarbon processing.

Project Management Groups

If you are a professional overseeing facility development from conceptualisation through commissioning phases.

Design Engineering Teams

If you are a technical staff member involved in equipment and facility design for oil processing.

Safety Management Personnel

If you are a team responsible for implementing and overseeing safety systems and protocols.

Operations Supervisors

If you are a field leader managing production activities and operational integrity daily.

Safety in Process Design Training Modules

Module 1: Overview of Oil & Gas Processing
  • Introduction
  • Entry Test
  • Offshore process
  • Onshore/Island-based process
  • Quality requirements for export
Module 2: Properties & Hazards of Natural Gas
  • Flash point
  • Auto ignition
  • Hydrate formation in pipelines
  • Flammable gas
  • Explosivity
  • LEL & HEL
  • Toxic gas
  • Personal detectors
  • Automatic detectors
  • Deluge system
Module 3: Design & Development of Oil & Gas Facilities
  • FEED
  • Plot Plan, PFD
  • P&ID
Module 4: Hazards & Identification
  • Hazards
  • Incidents
  • Near misses
  • Hazardous area classification
  • Material selection
Module 5: Eliminating and Mitigating Process Safety Hazards
  • Design reviews
  • HZID
  • HAZOP
Module 6: Inherently Safer Design Principles
  • Active protection
  • Passive protection
  • Layers of Protection
  • Process Control
  • ESD philosophy
  • ESD levels
  • Blow down system
  • Flare
Module 7: Developing Operating Procedures (SOP)
  • Standard operating procedures
  • Compliance with standards
  • Incorporating safe operation in procedures
  • Control techniques
  • Testing & updating of SOPs
Module 8: Risk Assessment & Risk Management
  • Methods for risk evaluation
  • Integrating risk assessment within management
  • Qualitative methodologies
  • Semi-quantitative methodologies
  • Quantitative methodologies
  • Risk assessment techniques (HAZOP)
  • Hazard identification & analysis techniques
  • Checklist method
  • What-if method
  • What-if/Checklist combination
  • FTA (Fault Tree Analysis)
  • FEMA
  • LOPA
Module 9: Practical HAZOP Exercise Using P&IDs
  • Overall study of P&ID
  • Preparing a template
  • Conducting HAZOP
  • Reviewing findings
Module 10: PHA Tools & HAZOP Studies
  • Applicability of PHA
  • Selecting techniques
  • Employee participation
  • When to use HAZOP
  • Requirements for successful HAZOP study
  • Team composition
  • Guide words & process variables
  • HAZOP leader/facilitator requirements
  • Required information for study
  • Case study – facilitating a HAZOP meeting
  • Review of commercial HAZOP software
Module 11: Risk Assessment Exercises
  • Estimation and evaluation of risks
  • Qualitative, semi-quantitative, and quantified risks
  • Procedures & formats
  • Exercise: Conduct RA in prescribed format for major activities
Module 12: Incident Investigation
  • Purpose
  • Team formation
  • Investigation procedures
  • Reporting
  • Findings
  • Corrective measures
Module 13: Management of Change (MOC)
  • Importance of MOC
  • Procedure
  • Execution
  • Follow-up
Module 14: Concluding Session
  • Review of follow-up actions
  • Course certificate distribution
  • Photo session

Download Safety in Process Design Course Brochure

Safety in Process Design Course Outcome and Career Opportunities

Completing Edoxi’s Safety in Process Design Corporate Training course equips you with the essential knowledge and practical expertise to enhance process safety and risk management in oil and gas facility design. You learn to apply inherently safer design principles and implement effective safety systems that minimise hazards and ensure regulatory compliance.

Course Outcome Image
You learn to build a strong process safety culture by standardising hazard identification and risk assessment practices across your organisation.
You learn to reduce operational risks by improving hazard recognition and implementing proactive mitigation measures.
You learn to optimise facility design by applying inherently safer design principles to new projects and retrofits, lowering long-term safety risks.
You gain the skills to ensure full compliance with international process safety management standards and regulatory frameworks.
You learn to strengthen your organisation’s safety management systems, including procedures for management of change and incident investigation.
You learn to achieve significant cost reductions by minimising downtime, preventing incidents, and optimising the implementation of safety systems.

Career Opportunities After Our Safety in Process Design Training

  • Process Safety Engineer
  • Design Engineer (Oil & Gas)
  • Project Engineer / Project Manager
  • HSE Engineer / Safety Officer
  • Risk Assessment Specialist
  • Operations Supervisor / Production Engineer
  • Loss Prevention Engineer
  • Process Design Consultant

Safety in Process Design Training Options

Corporate Online Training

  • 5 days of intensive, team-focused Safety in Process Design Training delivered online.

  • Customised training designed to match your organisation’s specific needs.

  • Flexible online training delivery

  • Expert trainers available for tailored online sessions.

  • Fly Me A Trainer option for tailored on-site training anywhere in the world.

  • Full logistics handled, including venue options (hotel, client premises, or our premises)

  • Food and refreshments provided for corporate teams.

Do You Want a Customised Training for Safety in Process Design?

Get expert assistance in getting you Safety in Process Design Course customised!

How to Get Safety in Process Design Certified?

Here’s a four-step guide to becoming a certified Safety in Process Design professional.

Do You Want to be a Certified Professional in Safety in Process Design?

Join Edoxi’s Safety in Process Design Course

Why Choose Edoxi for Safety in Process Design Training?

Edoxi’s Safety in Process Design Corporate Training equips your team with practical skills, hands-on experience, and recognised methodologies to enhance process safety and operational excellence in the oil and gas sector. Here are the major reasons to choose us:

Global Presence with Strategic Locations

You benefit from our online training delivery supported by offices in the UAE, Qatar, and Kuwait, ensuring seamless virtual learning for multinational organisations implementing process safety standards across multiple facilities worldwide.

Elite Client Portfolio

Your team trains with a provider trusted by top global companies and government entities, including ADNOC, ENOC, and DEWA, for developing critical operational capabilities in process safety and risk management.

Customised Training Solutions

Our online programme is tailored to your team’s equipment, procedures, and operational contexts, maximising relevance and immediate application of process safety principles.

Expert Instructors with Industry Experience

You learn from industry practitioners who bring extensive field experience in process troubleshooting, operational excellence, and real-world plant challenges to every virtual session.

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Edoxi is Recommended by 95% of our Students

FAQ

How will this online training benefit our company's safety management systems?
Our Safety in Process Design Corporate Training enhances your organisation’s ability to identify process hazards, apply inherently safer design principles, and develop robust operating procedures that integrate safety considerations. Your teams gain practical digital tools and resources for conducting risk assessments and incident investigations in a virtual learning environment.a
What methodology is used in this online corporate training program?

Our online training follows a balanced and interactive methodology: 30% theory, 25% virtual exercises, 25% practical applications, and 20% case studies and role plays—ensuring comprehensive skill development across all aspects of process safety.

What materials should our team prepare before attending the online training?
You should have access to digital P&IDs of key process equipment, a scientific calculator, and note-taking materials. A basic understanding of P&ID reading is recommended for maximum benefit during online exercises.
Can this training be conducted for teams across multiple locations?
Yes. Our online format allows seamless participation from multiple sites or countries, enabling cross-functional teams to collaborate virtually and align safety practices across facilities.
How does this course address Management of Change (MOC) procedures?
Our training covers comprehensive MOC protocols through live virtual sessions, including implementation workflows, documentation requirements, and follow-up strategies essential for maintaining safety during process or design changes.