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Process Control Valves Course

Two industrial engineers wearing blue safety uniforms and helmets reviewing technical documents inside a manufacturing facility, with machinery and control equipment visible in the background.

Edoxi’s 5-day Online Process Control Valves Course offers your team practical, industry-focused training. It helps your team to master valve operation, calibration, and troubleshooting. Learn skills such as valve classification, actuator control, flow regulation, and maintenance procedures. The course helps your corporate team strengthen their technical efficiency, reliability, and enhance plant performance. Enrol Now!

Course Duration
40 Hours
Corporate Days
5 Days
Learners Enrolled
50+
Modules
8
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Course Rating
4.9
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Mode of Delivery
Online
Certification by

What Do You Learn from Edoxi's Process Control Valves Training

Control Loop System Architecture
Your team understand closed-loop control systems and how valves interact with controllers and actuators to ensure stable and efficient process automation.
Globe and Rotary Valve Technologies
Your team learn key globe and rotary valve designs to select the right valve type for specific industrial flow and control applications.
Actuator and Positioner Systems
Your employees gain expertise in diaphragm, piston, and electric actuators, and configure electro-pneumatic positioners with accurate fail-safe and feedback settings.
Valve Sizing and Selection Methodology
Your team apply sizing calculations for liquids, gases, and steam while addressing cavitation, flashing, and noise to choose the correct valve.
Maintenance Strategy Implementation
Your employees implement preventive and predictive maintenance, including stem packing, bellows seal bonnet care, and PTFE V-ring management for optimal performance.
Hazardous Area Safety Protocols
Your team understand hazardous area classifications and applies safe isolation, lockout-tagout, and gas-testing procedures for risk-free operations.

About Our Safety in Process Design Course

Edoxi’s 5-day Online Process Control Valves Course is designed to help your corporate teams enhance their technical capabilities in process control, valve operation, and industrial plant safety. Our Process Control Valves Training equips your team with practical skills to understand how control valves regulate process and maintain stability within automated control loops.

Through hands-on Process Control Valves Classes, your employees identify valve performance issues, analyse deviations, and apply corrective actions to ensure smooth and efficient plant operations. Your team also gain practical knowledge of valve types, actuator systems, and positioners commonly used across manufacturing and industrial facilities. Our structured approach builds confidence in handling real-world valve scenarios and improving system reliability.

Our Course provides a complete understanding of valve terminology, control loop fundamentals, and performance factors that influence flow control and overall process efficiency. This ensures that your employees develop a strong technical foundation required for modern industrial environments.

With hands-on training, your team explore key areas like globe and rotary valves, actuator–positioner integration, valve sizing, and issues such as cavitation and flashing. The course also emphasises maintenance best practices and safe operating procedures that minimise downtime, extend equipment life, and enhance operational safety.

Key Features of Edoxi's Process Control Valves Course

Comprehensive Valve Classification Modules

Your employees gain a clear understanding of major valve types—including globe, ball, butterfly, and rotary valves. It helps you identify the right valve for different industrial applications.

Hands-On Actuator & Positioner Integration

Your team get practical experience in integrating actuators with valve positioners. It enables accurate valve control and improves overall system responsiveness and reliability.

Valve Sizing & Selection Techniques

Your team learn industry-approved methods for calculating valve coefficients, selecting trim types, and choosing the optimal valve for flow, pressure, and temperature conditions.

Troubleshooting Cavitation & Flashing Issues

Your employees explore common control valve challenges such as cavitation, flashing, and noise generation. It brings along with practical techniques to prevent or minimise system damage.

Flow Characteristics & Control Strategies

Your team studies inherent and installed flow characteristics, equal percentage vs linear control, and advanced strategies for improving process efficiency and stability.

Maintenance & Performance Optimisation Plans

Your employees develop structured maintenance approaches and reliability-focused inspection routines to enhance valve lifespan and reduce unplanned downtime in industrial environments.

Who Can Join Our Online Process Control Valves Course?

Plant Operators

You can join this course if you want to improve your valve handling skills, strengthen your control-loop awareness, and enhance your ability to troubleshoot operational issues.

Instrument Technicians

You can enrol if you aim to develop solid practical skills in working with actuators, positioners, and key valve accessories.

Production Supervisors

You can benefit from this course if you need to make informed decisions related to valve operation, maintenance scheduling, and overall process coordination.

Process Engineers

You are an ideal participant if you want to gain deeper expertise in valve sizing, selection, and performance optimisation for various industrial processes.

Control Room Operators

You can join if you wish to understand valve behaviour more clearly and respond effectively to process variations in real time.

Maintenance Technicians

You are suited for this course if you want to enhance your inspection, servicing, and reliability-focused maintenance skills for different valve types.

Process Control Valves Course Modules

Module 1: Control Valve Terminology & Basic Concepts
  • Introduction
  • Entry Test
  • Valve types
  • Valve functions
  • Safety valves
  • Control loop components
  • Closed-loop control system
  • What is a control valve
  • Sliding-stem valve terminology
  • Rotary-shaft valve terminology
  • Control valve functions and characteristics
  • Other process control terminology
  • Practical & theoretical exercises
Module 2: Control Valve Performance & Globe Valve Types
  • Process variability
  • Dead band
  • Actuator–positioner design basics
  • Valve response time
  • Globe valves
  • Single-port valve bodies
  • Balanced-plug cage-style valve bodies
  • High-capacity cage-guided bodies
  • Port-guided single-port valves
  • Control valve end connections
  • Practical & theoretical exercises
Module 3: Bonnets, Packing & Sealing Systems
  • Extension bonnets
  • Bellows seal bonnets
  • Control valve packing
  • PTFE V-ring packing
  • Laminated and filament graphite packing
  • Single PTFE V-ring packing
  • Practical & theoretical exercises
Module 4: Valve Actuators
  • Diaphragm actuators
  • Piston actuators
  • Electric actuators
  • Manual actuators
  • Practical & theoretical exercises
Module 5: Valve Accessories
  • Valve positioners
  • Electro-pneumatic positioners
  • Limit switches
  • Solenoid valve manifold
  • Supply pressure regulators
  • Fail-safe systems for piston actuators
  • Practical & theoretical exercises
Module 6: Valve Sizing & Selection
  • Valve sizing
  • Sizing for liquid applications
  • Sizing for compressible fluids
  • Cavitation
  • Flashing
  • Valve selection for flashing service
  • Noise control
  • Valve passing classification
  • Valve rating classification
  • Practical & theoretical exercises
Module 7: Maintenance & Packing Strategies
  • Packing selection
  • Reactive maintenance
  • Preventive maintenance
  • Predictive maintenance
  • Stem packing
  • Practical & theoretical exercises
Module 8: Safety in Valve Operation
  • Hazards in the plant
  • Hazardous area classification
  • Explosivity
  • Pyrophoric scales & NORM
  • Gas tester calibration
  • Isolation techniques & inserting

Download Process Control Valves Course Brochure

Process Control Valves Course Outcome and Career Opportunities

Completing Edoxi’s Process Control Valves Training equips industrial teams with the technical expertise needed to optimise valve performance and ensure reliable plant operations.

Course Outcome Image
Your team learn to reduce equipment downtime by identifying valve issues early and improving overall operational continuity.
Your team learn to enhance troubleshooting skills by applying systematic diagnostic methods to resolve valve-related problems effectively.
Your employees learn to improve maintenance practices through preventive and predictive strategies that extend valve service life.
Your team learn to optimise process efficiency by selecting and sizing valves correctly to minimise process variability and improve flow control.
Your team learn to strengthen control loop stability by understanding valve behaviour and making quick, accurate adjustments during disturbances.
Your employees learn to ensure stronger safety compliance by following proper isolation procedures, testing requirements, and hazardous-area protocols.

Career Opportunities After Completing the Process Control Valves Course

  • Control Valve Technician
  • Instrument Technician
  • Process Control Technician
  • Maintenance Technician (Mechanical / Instrumentation)
  • Plant Operator
  • Control Room Operator
  • Production Supervisor
  • Process Engineer
  • Valve Service Engineer
  • E&I (Electrical & Instrumentation) Engineer

Process Control Valves Training Options

Live Online Training

  • Interactive Virtual Breakout Sessions

  • Flexible Scheduling for Teams

  • Digital Resources and Templates

  • Session Recordings for Reinforcement

Corporate Training

  • 5-day customised corporate training with flexible delivery options

  • Fly-Me-a-Trainer option available for global corporate teams

  • Organisation-specific security implementation support

  • Food and refreshments are provided for teams throughout the training

Do You Want a Customised Training for Process Control Valves?

Get expert assistance in getting you Process Control Valves Course customised!

How To Get the Online Process Control Valves Certification?

Here’s a four-step guide to becoming a certified Process Control Valves professional.

Do You Want to be a Certified Professional in Process Control Valves?

Join Edoxi’s Process Control Valves Course

Why Choose Edoxi for Your Process Control Valves Training?

Edoxi’s Process Control Valves Training equips your teams with the technical expertise required to ensure safe, efficient, and reliable plant operations. Here’s why organisations choose us:

Global Presence with Offices in UAE, Qatar, Kuwait

You can gain access to our consistent, high-quality training across major industrial regions, supporting multinational companies operating multiple process facilities.

Top Global Companies and Government Entities as Clients

Our Process Control Valves programmes are trusted by leading organisations such as ADNOC, ENOC, and DEWA—reflecting our strong reputation in industrial training and operational excellence.

Complete Corporate Training Package

We offer full training support, including accommodation, transportation, and catering—allowing your teams to focus entirely on mastering control valve systems without logistical concerns.

Industry-Experienced Trainers

Learn from expert instructors with real-world plant experience in control valves, actuators, positioners, and troubleshooting—ensuring practical, field-ready learning.

Customised to Your Operational Requirements

We tailor training sessions to your specific plant processes, valve configurations, P&IDs, and team competencies, ensuring the content is directly applicable to daily operations.

Hands-On Practical Experience

Your team gains extensive hands-on experience with valve assemblies, actuators, positioners, and diagnostic tools, allowing them to apply classroom knowledge directly to real-world plant operations and improve operational efficiency.

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Edoxi is Recommended by 95% of our Students

FAQ

What operational improvements can our organisation expect after Edoxi’s Online Process Control Valves Training?
After completing Edoxi’s Online Process Control Valves Training, organisations typically experience reduced valve-related downtime, faster troubleshooting response times, and improved maintenance planning effectiveness. Teams also demonstrate enhanced ability to identify and resolve cavitation, flashing, and control loop stability issues that impact process efficiency.
Can Edoxi’s Online Process Control Valves Training be customised for specific industry sector requirements?

Absolutely. Edoxi’s Online Process Control Valves Training is fully customizable to industry applications such as oil and gas production, petrochemical processing, or other industrial sectors. Instructors incorporate industry-specific examples, operational cases, and regulatory insights relevant to your facility.

How does Edoxi’s Online Process Control Valves Training address our specific valve configurations and operational challenges?

Edoxi’s Online Process Control Valves Training is customised based on pre-training assessments, and participants are encouraged to bring site-specific piping and instrumentation diagrams for discussion. The training integrates actual equipment examples and troubleshooting scenarios relevant to your operational environment throughout all practical sessions.

What background knowledge do participants need for effective learning in Edoxi’s Online Process Control Valves Training?

Participants enrolling in Edoxi’s Online Process Control Valves Training should ideally possess two to three years of operational experience in oil and gas or petrochemical facilities, along with a basic ability to read piping and instrumentation diagrams. The instructor adjusts content between basic and advanced levels based on the group’s knowledge.

What ongoing support is available after completing Edoxi’s Online Process Control Valves Training?

After completing Edoxi’s Online Process Control Valves Training, organisations can request follow-up sessions to address new operational challenges or to provide refresher training for team members who join the operations or maintenance departments later.